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Overload-Underload Dual Limit Monitor

A Programmable Digital Load Monitor for machinery monitoring, supervision and control.

Click here to inquire about the TG225 Load Monitor.

TG225 measures motor power, kW, RMS voltage, RMS current and Power Factor:
  • Max. kW limit 1 - overload exception alarm
  • Max. kW limit 2 - overload indication alarm
  • Dual SPST alarm relays (C1 and C2 is common)
  • Start/nuisance trip delay timers
  • Optional Hysteresis function on both limits
  • Remote Reset and Alarm Blocking

True Digital Design
  • no pots, no dials, no screw-drivers.
  • 144 samples per cycle at 50 Hz.
  • 120 samples per cycle at 60 Hz.
  • 4 quadrant digital multiplication.

Ultra Compact DIN Rail Mount
only 1" of rail space.

Intelligent CT
Current Wire Feeds Through Hole in Unit

Monitor Any Size Motor
(external CT >25Amp.)
peaks up to 75 Amp measured.

High Precision Resolution Measurement
works when amp-meters don’t!

Measures and Displays
kW, kW[%], RMS Voltage, RMS Current and PF(Power Factor)

Peak/Min Capture For All Variables
for accurate limit setting—no guessing.

Limits Programmed in kW[%] or Ture kW
user selectable.

The TG225 is designed for applications where supervision of machine overload is required:
  • Pumps:Prevention of over-pressure and by-pass flow for positive displacement pumps.
  • Fans and Filters: Supervision of blockage and detection of "not-running" conditions.
  • Conveyors and Belts: Jam detection and electronic shear-pin function, plus effective broken belt detection.

Function

Graph of Typical AC-monitor Power Curve (ex. pump)

The drawing shows a typical AC-motor power curve (ex. Pump). The start timer Ts filters out from the regulation the large power surge generated on start- up; when Ts expires, limits, hysteresis, Tr etc. becomes active.

When power exceeds the Max. Limit1, Tr1 becomes active and when Tr1 expires a max. alarm is generated and relay 1 (C1, NC1) contact is switched open. If power drops back below the Max. Limit1 before an alarm is generated, Tr1 is cancelled. In this example, hysteresis is used to generate an auto reset once the power returns within the hysteresis band. Relay 2 implements same function on limit2.

Note: C1 and C2 is same terminal.

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