BK MIKRO 4 is a broken tool detection system designed for tool detection as well as for object and free space monitoring applications.
The complete BK MIKRO 4 system includes:
- Control unit - BK4110
- Sensor (scanner) - BK4SC (TK4K.xx)
- Connection cable - BK4C5
- Mounting Bracket - BKMB
Principle of Operation:
Once a position is set either with a Teach/Learn or via the adjusting switches the system is ready for operation. Simply apply a 24vdc signal to the "Start" terminal to initiate the scanning cycle (this can be done via the CNC, PLC or with a relay). The wand will rotate to the selected position and verify that the tool or object is present. If everything is alright the unit will output an "OK" signal to allow the machine cycle to continue. If the tool is broken the wand will travel past the stored position and the controller will output a "KO" signal to let the machine know there is a problem and shut down automatically. The wand must also travel to a minimum position. This is important because if the wand is blocked with chips or an obstacle the unit will output a fault alerting the operator that there is a problem.
Competitor systems only fault if the wand travels past the checking position completing an internal circuit (limit switch). This will allow a broken tool to go undetected because the wand is stuck and the unit thinks everything is ok allowing for scrap parts or machine crashes.
Controller Technical Data:
- Housing: Insulated Material Housing, Protection Class
- Protection Type: IP 20
- Dimensions (W x H x D): 45mm x 75mm x 107.5mm
- Case Mountings: DIN Rail, 35mm, to DIN EN 50022
- Power Supply Voltage: 24 VDC or 120 VAC
- Power Consumption: 6 VA max
- Control Voltage: 24 VDC (internal/external)
- Inputs: Input Current: 5mA approx.
- Pulse Duration: 6ms min.
Scanner Technical Data:
- Housing: Anodized Aluminum
- Protection Type: IP 67
- Wand Length: 165mm (standard)
- Scanning Angle: 0° to 270°
- Control Unit Connection: Connector, M12x1, 3 pins
- Temperature Range: 0°C to +80°C
- Sensing Cycles: > 10 million with normal deceleration