Tool monitoring systems are used in manufacturing facilities to determine the working conditions of different machines. Over the years, these systems have become an indispensable part of the manufacturing industry. They help interpret capabilities and working conditions of different machine parts and tools. Although all tool monitoring systems may look similar and help identify tool and machine errors, they work differently. These systems are distinguished on the basis of their underlying tool monitoring technologies. Acoustic emission, power monitoring, vibration analysis, and position monitoring are four common technologies utilized by tool monitoring systems. How do tool monitoring systems powered by these technologies work? Read this post to know the answers. Continue reading →
How Tool Monitoring Systems Work? was last modified: December 21st, 2021 by Stantanner
Tool monitoring is an important aspect of any manufacturing process. It helps evaluate the machining process to ensure proper machining and help the operator take the necessary steps to avoid downtime and prevent defective production. Owing to these features, machine monitoring tool finds its application across multiple industries. These systems gather information sensors and interpret the data to offer insights on the machine, power consumption, and other details. Choosing the right machine tool monitoring system is important. However, the selection of a machine tool monitoring system isn’t easy as it may sound. This is because there are different types of systems with various specifications which may or may not work for your application. There are several things to consider before making a decision. Are you intrigued to know what they are? If so, then read the following post.
Tools in good working condition play a vital role in the machining processes of various sectors. Earlier, almost all manufacturing units employed human labor for monitoring tools. However, this was time-consuming and had a lot of scope for human error. With technological advancements, now most players use tool monitoring systems to check the health of their machines and tools. This reduces time, the scope for errors, and identifies bugs that can be fixed in time. High-quality and precision tool monitoring systems not only help you monitor broken and missing tools but also reduce tool wear. These systems are best at maintaining quality assurance and also preventing severe damage when the tool breaks. This post discusses the benefits of tool monitoring systems in detail. So, stay tuned.
A manufacturing process has various stages such as ideation and conceptualization, product design, analysis, production and testing. Since production is an important aspect it needs to be monitored at every step. This techna check production process contains many steps and monitoring/controlling these steps manually is not an easy task and opens the door for human errors.
Precision Hirth gears are one of the important types of gears used in different industrial machines to connect two shaft pieces. These gears feature precision ground surfaces that help improve their performance in crankshafts, medical devices, gas turbines, and agricultural machines. There are fewer companies that offer these gears, and Techna-Tool stands tall among them. How surface grinding of these gears add to their performance? How Techna-Tool performs the Techna gear grinding at its facility? What are the advantages of using precision Hirth gears in your applications? Do all these questions interest you? If yes, you must read this post to know the answers.
The year 2020 is about to end. The most awaited and wonderful time of year is upon us. It is the time to retrospect the year, make new resolutions, meet family and friends, and indulge in festivities. Like everyone else, we at Techna-Tool, are busy building a new roadmap for our journey in 2021 while acknowledging the efforts of all those who have added to our business bottom line with their efforts, orders, and support in various ways. Since the 1990s, we have successfully installed more than 90000 process monitoring tools for our clients. Although the year 2020 was challenging for us, as for most people, we would have never made it without our customers, employees, business partners, and well-wishers.
A tool monitoring system is an integrated system designed for monitoring tool conditions in various machines and applications. These systems are utilized for checking for broken/missing tools, object position and free space. These tool monitoring systems are commonly used for CNC machines and automated production processes. There are several tool monitoring systems in the market. Although they all serve the same purpose, they are not made the same. Techna-Tool provides one of the most popular tools and process monitoring systems – BK Mikro. The design of this system is one of the key reasons for its popularity. This post discusses the design of this tool monitoring system.
Today, production monitoring has emerged as one of the important requirements across all industries. It enables manufacturers to work efficiently and meet their organizational or production goals effortlessly. Production monitoring is an integral part of lean manufacturing, as it not only helps track the production but also cut down on activities that add no value to the production or the customer. Today, it is easy to find several production monitoring tools in the market. Although they all work with a common goal of monitoring manufacturing tasks, still, they largely differ in terms of features, user-friendliness, utility, and costs. Due to this abundance of variety, choosing a suitable production monitoring system can be difficult. This post eases your selection by introducing you to a popular production monitoring system – Techna-Check PM-1 by Techna-Tool.
Computer Numeric Control (CNC) machines are advanced and automated machines that are used in metal and plastic machining industries for accurate, repeatable and affordable production. The performance of these systems depends on a numeric program set on the CNC operating panel. Once the machining process starts, the operator has minimal control over the function. Therefore, it is difficult to know the progress of the process until the products are ready and out of the CNC system. Generally, CNC machines are used for batch production, repeated operation, and operator-independent production. In such cases, one error can repeat over the whole batch production if not detected and resolved. This can cause major production loss followed by a drop in profits and damage to brand reputation. Therefore, it is important to monitor the CNC production. There are several CNC machine monitoring interfaces available, however, it is important to know them thoroughly before the use. In this post, the CNC machine monitoring system and the process is introduced followed by its industrial significance and applications.
Mechanical equipment like pumps are motor-operated. These devices are powered by electricity and are designed to transfer different types of fluids. As these pump systems work under harsh environmental and functional conditions, they may incur faulty situations like load tripping, overload, cavitation, etc. These conditions may damage the pump system during operation and can cause severe damages and accidents. This is why it very important to monitor the load for smooth and efficient performance. Pump load monitoring systems are used to monitor the input current and performance output of the pump system. This post focuses on the importance of load monitoring systems and introduces you to a popular load monitoring system.