Manufacturing multiple products at a time is a challenging task for any industry. The product manufacturing process is a complex task that starts with designing and ends with finishing and packaging. To meet the ever-increasing production demands, machines function almost round the clock. Hence, machine health is an important aspect of any manufacturing unit. Manufacturers implement a system that monitors their machine production levels, overall functioning, and parts or areas where repairs are needed. This saves a lot of production time and cost and facilitates on-time fixes. It also helps keep a check on daily production goals and more in real-time. Let’s dive into this post to learn in brief about product monitoring systems and how they have improved the manufacturing process.
How do Product Monitoring Systems Improve the Manufacturing Process?
To meet market demands, manufacturers need to maintain steady production and avoid unwanted downtimes. To do so, it is crucial to keep a check on each stage of the manufacturing process. But, doing this task manually may not provide accurate results. Therefore, using a product monitoring system is the best idea to maintain both the quality and consistency of your industrial production and also to understand your machine’s health. Following are the tasks such systems perform to improve the manufacturing process:
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Real-time Monitoring
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- A process monitoring system enables real-time visibility of the products that are passing through different manufacturing steps in the production facility. It keeps an eye on the overall equipment efficiency (OEE), machinery performance, quality products, and so on to facilitate continuous production and understand if any of the parts are malfunctioning.
- The system can be easily connected via standard Ethernet connectivity and issue alerts in case of faults or breakdowns.
- In addition, the system monitors the working, temperature, power supply, and so on of the machines that are being used for production.
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Improved Business Efficiency
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- A product monitoring system improves the efficiency of a business by allowing it to deliver precise production inputs on time.
- It monitors the production flow and issues a message upon completion of a particular process. This helps in keeping track of the production and, subsequently, the later aspects such as packaging, supply chain, installation, and maintenance.
- Product monitoring systems also help in making quick decisions related to production flow, price changes, and so on. This is because it gathers a huge amount of data related to processes, materials, and more. This helps with analysis and strategic planning. Usually, this data is transferred to the connected relational database management system.
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Integration with Other Systems
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- An advanced product monitoring system can be integrated with various systems like cloud-based data platforms, ERP (Enterprise Resource Planning), and so on.
- Most of these production monitoring systems are compatible with any machine controlled by programmable logic controllers (PLCs), relays, CNC, and more.
After reading the information above, you may have understood the role of a product monitoring system and how it improves an industrial manufacturing process. If you run an industry that manufactures medical equipment, packaged food, and so on, then you must install product monitoring systems in your facility. In addition, make sure that you get your product manufacturing systems from trusted players like Techna Tool. Techna-Tool offers high-quality production monitoring systems such as Techna-Check PM-1Get in touch with the company today to place your order.