A production monitoring system is a process that is designed to record the overall performance of the production line in real time. The system collects data from the various sections of the production line and is relayed to employees and managers working on the line. The data that is collected by the monitoring system is used in improving the efficiency of the production line.
One of the best systems being used by a variety of industries today is the Techna Check PM-1. The system is designed and manufactured by Techna-Tool Inc., a leader in tool and process monitoring systems.
How Does It Work?
The Techna-Check PM-1 is directly installed onto the electrical cabinet of the production line. It utilizes Ethernet and custom production monitoring software to perform the data collection process. The system is usually connected to the various processes of the line like robotic systems and automated machinery.The system receives data signals regarding the processes – whether they are running smoothly or if they are encountering any problems.
Data examples include:
- Cycle Times
- Production Time
- Rejection Rates
- Planned Stops
- Non-Production Time
Once the data has been collected and studied by the employees and managers, they can make the appropriate changes to the production line in terms of speed, daily production targets, production rates, etc. The monitoring software will also display all the new values to the employees and set the production line to meet the daily targets.
What Benefits Can Customers Gain from the System?
The Techna-Check PM-1 is extremely beneficial to production companies due to the following reasons:
- It is easy to install and use.
- It is compatible to different types of production line computers and latest computer operating systems.
- It can be used with wireless networks.
- Email alerts are sent in case of machine breakdown in any part of the production line.
- It can be easily upgraded in the future along with the production line.
The simple yet advantageous functions of the Techna-Check PM-1 are proof of the importance of the production monitoring system in industrial settings.