Production monitoring has been performed in manufacturing for many years. It is a daily or weekly inspection of production processes for quality improvement and error detection. This has typically been done manually by the machine operators writing down production counts from the day. Advancements in electronics and computing technologies have been eliminated the need for manual data entry allowing for the process to be partially or fully automated. This has increased productivity and decreased manual intervention and errors. As automation increases throughout different industries so has the need for production monitoring.
Automating production is no longer reserved for large companies, now small and medium sized companies are adding automation to their manufacturing processes. Depending on the overall budget and application requirements, most companies in the manufacturing facilities opt for either partial or complete automation to accomplish their processes. This, in turn, has helped increase production and overall efficiency, while reducing errors in the process.
Are you intrigued to know the role of a production monitoring system in manufacturing? How to keep track of manufacturing processes through production monitoring? If yes, then read this post to learn more.
How Do Production Monitoring Tools Help Ensure Quality in Manufacturing Facilities?
The following points describe how production monitoring systems add value to manufacturing facilities.
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Production monitoring systems are installed directly on the machine. The system helps to identifies flaws, faults, or glitches in the machine. If issues are detected, the operator takes the required action to improve productivity. This happens in real-time and in turn helps improve the facility’s overall productivity. Production monitoring systems provide an end-to-end solution from the quality of the product to the machine’s health, machine utilization, increasing output, and taking proactive steps based on the data analysis.
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The software in these systems allows the operator to set daily production goals, production rates, and much more. In addition to this, the machine also displays the runtime, maximum parts per hour, total percentage of the parts per hour, and other important parameters related to the daily production goal. This boosts the productivity of the facility, while also decreasing the rejection rate of finished products.
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Companies are trying to run their processes as efficiently as possible. However, downtime is one of the biggest obstacles that impact efficiency. The production monitoring system notifies managers and supervisors when the machine goes down. This allows for a quick response to get the machine up and running again.
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These monitoring systems have easy-to-use interfaces, which can be set up without external help. The operator can customize the software based on the requirement. The entire system is easily installed on most machines.
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The data collected throughout the day is sent to a central database where managers can easily see how certain areas or machines are performing. The data is also displayed on the machine itself so that the operator can determine if they are ahead or behind their daily goals.
Now that you understand the importance of production monitoring systems in the manufacturing sector it is time to reach out and find a system that is suited for you. Techna-Tool offers the Techna-Check PM2 which is a quality system at a reasonable price to get you started. To know more about our production monitoring systems, you can get in touch with our experts. Email us at techtool@techna-tool.com
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